EMULSION STATE
Live viscosity, particle size, pH proxy and stability risk estimated from inline sensors during the batch.
FEATURES
Everything
the plant
gets.
The full capability surface across the five agents and the shared runtime — perception, control, assurance, simulation, audit, and the operational plumbing that makes autonomy survivable in a GMP plant.
40+CAPABILITIES
5AGENTS
1AUDIT TRAIL
4AUTONOMY RUNGS
No rung is skipped. Any rung can be revoked in one action.
STATE ESTIMATIONMPC CONTROLΔE PREDICTIONDEFECT VISIONGIVEAWAY OPTIMISATIONMICRO RISKDIGITAL TWINcuOPT SCHEDULINGIMMUTABLE AUDITOTA FLEET
PERCEPTION
Sense what nobody could see
SPECTRAL SHADE
ΔE against the brand standard, projected forward to end of batch with drift alerts.
DEFECT VISION
Surface, fill-level, decoration and cap or label inspection across every pack format on the site.
FILL DISTRIBUTION
Per-head, per-format fill distributions rather than a single pass/fail threshold.
MICRO SIGNATURES
Process signatures historically associated with bioburden and preservative-efficacy outcomes.
RAW-MATERIAL BEHAVIOUR
Lot-level behaviour learned over time, so a new pigment or active lot is not a surprise.
CONTROL
Act inside the envelope
MODEL-PREDICTIVE CONTROL
Steer temperature, shear, vacuum, homogenisation and time toward predicted spec rather than a fixed recipe.
DOSING COMPENSATION
Tolerance-aware dosing that adapts to lot variability and load-cell drift within approved limits.
SHADE CORRECTION
Pigment and dispersion trims prescribed with quantities and confidence, not just an off-shade flag.
FILL TRIMMING
Head-level setpoint trims that walk the mean toward target as variance tightens.
ROBOT PROGRAMS
Simulation-trained assembly, capping, decoration and packout policies driving the physical cells.
ENVELOPE ENFORCEMENT
Min, max and rate limits per parameter, per formula, per vessel — versioned and dual-approved.
ASSURANCE
Prove it to quality
PREDICTIVE RISK
Micro, preservative-efficacy and stability risk scored per batch with explicit confidence.
EVIDENCE PACKS
Release documentation assembled automatically with enforced citations back to source artefacts.
IMMUTABLE AUDIT
Every perception, decision, action and approval appended to a tamper-evident log.
BATCH REPLAY
Replay any batch against the exact model version and envelope that ran it.
DEVIATION DRAFTING
Grounded write-ups with citations, drafted for a human investigator to verify and sign.
ISO 22716 ALIGNMENT
Traceability designed around cosmetics GMP expectations rather than retrofitted to them.
SIMULATION + PLANNING
Decide before you commit material
PRE-BATCH SIMULATION
Predict viscosity, particle size, stability and shade for a formula on a specific vessel before dosing starts.
CAMPAIGN OPTIMISATION
Sequence the week under allergen, colour, CIP and due-date constraints with cuOpt.
CLEANING VALIDATION
Minimise clean cycles by sequencing compatible products, with validity tracked per line.
FILLER BALANCING
Allocate SKUs across fillers to raise utilisation without breaking changeover budgets.
NPI SANDBOX
Explore scale-up for a new product in simulation before booking vessel time.
SCENARIO GENERATION
Synthetic rare-fault scenarios to stress-test control policies safely.
OPERATIONS
The unglamorous parts that decide success
CONNECTORS
OPC-UA, Modbus, REST, file drop and historian reads across vessels, homogenisers, spectros, fillers, inspection, LIMS and MES.
REVIEW CONSOLE
Where engineers approve, correct and annotate. Corrections are captured as training data with reason codes.
ALERTING
Threshold and prediction-based alerts routed to the people who can act, with escalation and acknowledgement.
FLEET OPS
Signed OTA rollouts, per-vessel canaries, drift telemetry and one-click rollback across sites.
FEATURE MATRIX
What comes with which tier
| CAPABILITY | LINE | PLANT | ENTERPRISE |
|---|---|---|---|
| One agent on one vessel or line | YES | YES | YES |
| All five agents plant-wide | — | YES | YES |
| Make-and-fill digital twin | — | YES | YES |
| Batch and yield optimisation | — | YES | YES |
| Custom formula / shade / fill models | — | Limited | YES |
| Multi-site edge fleet management | — | — | YES |
| SSO, RBAC, SLAs | Basic | YES | YES + custom |
| Outcome-linked pricing components | Optional | YES | YES |
ENGINEERED FOR
Non-negotiable operating properties
0CLOUD IN CONTROL PATH
100%ACTIONS AUDITED
ALLMODELS VERSIONED
ANYBATCH REPLAYABLE
WHAT WE DO NOT DO
The honest exclusion list
Serumon is not a MES, not a LIMS, not an ERP and not a safety system. It does not replace your interlocks, your qualified person, or your documented quality procedures.
It also does not claim full plant autonomy on day one. Version one is a constrained agent loop on a wedge workflow with human checkpoints, and everything beyond that is earned per formula and per line.
- No replacement of safety logic or interlocks.
- No unattended release decisions without a qualified signature.
- No ungrounded answers — citations are enforced.
- No full multi-module autonomy in v1.
- No self-serve enterprise onboarding; deployments are sales-assisted.
V1 SCOPE BOUNDARIES
- WEDGE WORKFLOW
- IN
- HUMAN CHECKPOINTS
- IN
- GMP AUDIT LOG
- IN
- FULL PLANT AUTONOMY
- OUT
- LONG-TAIL CONNECTORS
- OUT
- SELF-SERVE ONBOARDING
- OUT
FEATURE FAQ
Capability questions
Yes, and many sites do for the first year. Shadow and recommend modes deliver prediction, drift alerts and evidence without any write-back. Control is a later decision, not a prerequisite.
Fully, per parameter, per formula and per vessel, with versioning and dual approval. Envelopes are treated as controlled documents because in a GMP plant that is exactly what they are.
That is an Enterprise capability: validated recipes and envelopes can be promoted across sites with per-site calibration, since the same formula behaves differently on different vessels.
English at launch. Additional locales are prioritised by design-partner geography [ASPIRATIONAL].
SEE IT LIVE
Walk the console with us
A working session on your own process data beats any feature list. Bring one SKU family and one line.